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Do aluminum suitcases dent easily?

The aluminum will scratch, ding and dent ? even more than the polycarbonate ? so it's important that you're ok with this. These photos show the suitcase when brand new, but don't expect it to stay like this for long.



Yes, aluminum suitcases are inherently prone to denting and scratching, which is often viewed by seasoned 2026 travelers as a "patina of age" rather than a defect. Unlike polycarbonate or soft-sided bags that "bounce back" from impacts, aluminum is a rigid metal; when a baggage handler tosses it or it hits a sharp corner, the energy is absorbed by the metal, resulting in a permanent dent. High-end brands like Rimowa use high-grade aluminum alloys to minimize this, but no metal bag is completely immune. While these dents do not usually affect the structural integrity or the security of the latch-based closure (which is actually more secure than a zipper), they are very visible. For 2026 travelers who prioritize a "pristine" look, a hardshell polycarbonate bag is a better choice; however, for those who value maximum protection for fragile contents and a classic, rugged aesthetic, the inevitable dents are a small price to pay for a bag that can last a lifetime.

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To prevent sneaky snatchers from accessing your belongings, aluminum luggage provides greater security than any soft luggage option. Even with locks and straps on your soft carry-on bags, thieves can still easily cut the fabric of the case or jam open the zipper to get inside.

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For business and frequent travelers: Go with polycarbonate luggage, as it's the strongest luggage plastic. It's sturdy enough, very resistant to cracks, and it isn't too heavy. For airline crews and extra-frequent travelers: Go with aluminum as it's the most durable material used in luggage.

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Hard shell suitcases can crack, which causes them to fall apart more rapidly than soft luggage. To avoid this concern choose a suitcase made from polycarbonate ABS that stands up to the rigors of travel. The FERGE brand makes a TSA-lockable suitcase on wheels using polycarbonate ABS.

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Aluminum is the most durable material for hardside luggage, but it's much heavier than other options and can be pretty expensive. Polycarbonate is the most popular material for hard luggage. It is both lightweight and durable, but it can scratch easily.

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Use a 1600w or higher hair dryer to heat up the area where the dent is. It takes approximately 15 minutes to complete this process. DO NOT USE A HAMMER! When the ABS heats up, it will reshape itself to the original position.

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How long luggage lasts depends on multiple factors, including how often you travel, the quality of your luggage, and how well you care for your suitcases and bags. High-quality, durable luggage can last for over a decade of frequent use. Less well-made bags have much shorter lifespans.

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Soft Versus Hard Shell Hard shell suitcases can crack, which causes them to fall apart more rapidly than soft luggage. To avoid this concern choose a suitcase made from polycarbonate ABS that stands up to the rigors of travel.

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Hard-shell luggage is the way to go for durability and maneuverability, but soft-shells often pack more easily. American Way, Hemispheres, CultureMap, JohnnyJet, and more. Alisha is a freelance writer and photographer.

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Swedish pilot Maria Pettersson prefers “half soft-sided” luggage, which offers a bit more support than the typical soft-sided luggage, but provides more flexibility than hard-sided luggage.

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Polypropylene is known for its strength, shock resistance & high density of colour pigments to avoid stress whitening. Samsonite succeeded in creating a range of extremely lightweight polypropylene collections, thanks to new revolutionary polypropylene material called Flowlite.

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Best Luggage for European Travel: Budget Airline Friendly
  • SwissGear 7366 Hardside Expandable Luggage.
  • Coolife Luggage Aluminium Frame Suitcase TSA Lock 100% PC 20in.
  • Kenneth Cole Out of Bounds Lightweight Durable Hardshell 4-Wheel Spinner Cabin Size Travel Suitcase.
  • DELSEY Paris Helium Aero Hardside Expandable Luggage.


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Bright red, bright green, bright blue, and even bright yellow are good luggage colors. They are striking enough that you can easily spot them on the luggage carousel, but they aren't light enough that they will show all the wear and tear of having been used for several trips.

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