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How do you pack AA batteries on a plane?

The TSA's “Can I Bring” search tool breaks it down for you: Dry batteries (your common household AA, AAA, C, and D batteries) are allowed in both carry-on and checked bags. Lithium batteries with 100 watt hours or less in a device are allowed in carry-on bags and checked bags, with some limits.



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Batteries allowed in carry-on baggage include: • Dry cell alkaline batteries: typical AA, AAA, C, D, 9-volt, button-sized cells, etc. consumer-sized lithium ion batteries (up to 100 watt hours per battery).

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Checked Bags: No Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only.

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Lithium batteries, which power everyday devices, can catch fire if damaged or if battery terminals are short-circuited. Devices containing lithium metal batteries or lithium ion batteries, including – but not limited to – smartphones, tablets, cameras and laptops, should be kept in carry-on baggage.

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Quantity limits: None for most batteries — but batteries must be for use by the passenger. Batteries carried for further sale or distribution (vendor samples, etc.) are prohibited. There is a limit of two spare batteries per person for the larger lithium ion batteries described above (101–160 watt hours per battery).

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Power Banks and Battery Packs
The airport staff will check to see that your power bank is under 100Wh (watt hours); if it isn't, or is up to 160Wh without prior approval from the airline, it will probably be confiscated. This isn't directly due to any notion that airport scanners damage batteries.

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Firearms, ammunition, and fireworks are prohibited, as are all knives and safety razors (including pocket knives and Swiss Army knives). Straight razors and replacement blades for straight razors are also not allowed. Most tools also cannot be packed in carry-on luggage, as they have the potential to cause harm.

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Electric razors and razors that have the blade set into a plastic moulding are permitted in carry-on baggage. Razor blades and razors that can be opened and the razor blade removed are permitted in checked baggage only.

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Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only. With airline approval, passengers may also carry up to two spare larger lithium ion batteries (101–160 Wh) or lithium metal batteries (2-8 grams).

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Most consumer personal electronic devices containing batteries are allowed in carry-on and checked baggage, including but not limited to cell phones, smart phones, data loggers, PDAs, electronic games, tablets, laptop computers, cameras, camcorders, watches, calculators, etc.

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Do I need to remove electronics from my carry-on bags? Yes, you should plan to remove personal electronic devices larger than a cell phone from your carry-on bag and put them in a separate bin with nothing placed on or under them for security screening. (This does not apply to TSA PreCheck™ passengers.)

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A flashlight that is less than 7 inches in length and is not classified as a tactical weapon can be brought on a plane through carry-on. You can bring any flashlight through checked luggage but you must carry lithium batteries with you in your carry-on bag.

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You can take all plug-in phone chargers with you in your carry-on or checked bags with ease as they do not contain any form of battery and, therefore, do not present any danger.

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