How durable are hard shell suitcases?

A hardshell suitcase is typically better than a softside bag for protection (as long as your items are packed safely inside, too). However, all hardshell materials are prone to getting scuffed, scratched, or possibly cracked more so than with fabric suitcases.



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Hard case luggage doesn't easily fit into compartments the way soft luggage does. A con of some hard surface luggage pieces is that they can be much heavier than cloth cases. On the other hand, a pro is that many are available with extending handles, bottom wheels and other innovative features.

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Soft Versus Hard Shell Hard shell suitcases can crack, which causes them to fall apart more rapidly than soft luggage. To avoid this concern choose a suitcase made from polycarbonate ABS that stands up to the rigors of travel.

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Hard-Shell Luggage ABS is the lightest, but polycarbonate is more durable. The most durable, but also the heaviest, is aluminum. Hard-shell luggage often features a 50/50-split opening, allowing you to pack two sides equally and stabilize the contents with an interior strap or a middle divider.

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What to look for when shopping for the best hardside luggage
  • Aluminum is the most durable material for hardside luggage, but it's much heavier than other options and can be pretty expensive.
  • Polycarbonate is the most popular material for hard luggage.


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If you like to have the ability to access small items on the go, a soft-sided style with exterior pockets might be best. But if you want a suitcase that you can easily wipe off (after that airport latte spill), a hard-sided option is worth considering.

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That said, a hard case around your valuables can also mean they stay more protected during rough handling. Fragile items are less likely to break since the bag won't compress. Hard shell bags may also be less susceptible to slashing by thieves armed with blades.

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Hard-sided luggage: Pros and cons Pros: Water- and stain-resistant; easy to wipe spills off. Rigid exterior protects fragile contents. Variety of four-wheel spinner styles.

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For hardside luggage, the best choice of material is aluminum due to its impressive durability properties. However, aluminum is also really heavy and expensive, so another good option is polycarbonate (PC), which is the most durable plastic used in luggage.

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Soft Versus Hard Shell Hard shell suitcases can crack, which causes them to fall apart more rapidly than soft luggage. To avoid this concern choose a suitcase made from polycarbonate ABS that stands up to the rigors of travel.

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Soft-sided luggage gives you more packing flexibility, but hard shells protect your belongings better. Also, hard shells tend to be heavier, but soft-sided ones can damage more easily. There are good and bad features for both and, in the end, it really comes down to personal preference.

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Soft-sided luggage gives you more packing flexibility, but hard shells protect your belongings better. Also, hard shells tend to be heavier, but soft-sided ones can damage more easily. There are good and bad features for both and, in the end, it really comes down to personal preference.

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Most hard-shell luggage comes in the classic clamshell design, where a zipper down the middle opens the case in an even, 50/50 split. That way, you can pack both sides evenly to create an equal weight distribution.

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Swedish pilot Maria Pettersson prefers “half soft-sided” luggage, which offers a bit more support than the typical soft-sided luggage, but provides more flexibility than hard-sided luggage.

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Hard-shell luggage is the way to go for durability and maneuverability, but soft-shells often pack more easily.

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The shell is typically protective enough to safeguard your belongings during rough airport baggage handling, in-flight turbulence, or rainy delays on the tarmac, making the investment worth it for peace of mind.

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Often considered the most durable type of luggage, a hard shell suitcase has a rigid exterior that is usually made from moulded polypropylene, polycarbonate or ABS plastic, with some using aluminium. They're less flexible than soft-sided suitcases, making them a better option for protecting delicate items.

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For business and frequent travelers: Go with polycarbonate luggage, as it's the strongest luggage plastic. It's sturdy enough, very resistant to cracks, and it isn't too heavy. For airline crews and extra-frequent travelers: Go with aluminum as it's the most durable material used in luggage.

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25 - 27 Checked Luggage They are ideal for trips of 5 to 7 days, or longer, depending on how you pack.

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Travelpro Maxlite 5 Softside Carry-On It's no secret that Travelpro is one of the most recommended brands by flight attendants, and this Maxlite 5 softside carry-on is a great example of why.

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For maximum durability, the handle should have little to no wiggling or rattling as you pull the bag. Also, check for smooth movement as you pull it up and retract it. The suitcase's wheels should roll smoothly and stay in place. Gently jiggle the wheels with your hands to make sure they are firmly attached.

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