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How much of the 787 is outsourced?

Over 70% of the value of Boeing's new 787 Dreamliner was provided by outside suppliers, including engineering work in USA, Australia, France, Japan and Italy. This was a much higher share than in the previous airplanes of the company where less than 50% was outsourced.



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Over 70% of the value of Boeing's new 787 Dreamliner was provided by outside suppliers, including engineering work in USA, Australia, France, Japan and Italy. This was a much higher share than in the previous airplanes of the company where less than 50% was outsourced.

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However Boeing significantly increased the amount of outsourcing for the 787 over earlier planes. For the 737 and 747 it had been at around 35-50 percent. For the 787, Boeing planned to increase outsourcing to 70 percent.

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The production of the Dreamliner is one of the most advanced processes within the aviation industry. To make the production as cheap and efficient as possible, Boeing outsourced a large part of the process. The Dreamliner is produced at as many as 135 sites by 50 subcontractors.

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Boeing warns new defect on 787 Dreamliners will slow deliveries. Boeing said the issue is related to a “nonconforming condition” on a horizontal stabilizer fitting.

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The Dreamliner has been a phenomenally expensive airplane to build. In its decade of deliveries, Boeing has earned back about half of the more than $28 billion in 787 production costs it has consistently reassured Wall Street it will recover.

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The Dreamliner is a successful aircraft, still in production with more than 1600 delivered or on order. The list price for a new Boeing 787-8 is $239 million dollars. Yet even as international travel opens again for these long-range aircraft, two Dreamliners barely ten years old are waiting for the wrecker's ball.

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Airline operators There were 865 Boeing 787 aircraft in airline service as of November 2022, comprising 353 787-8s, 477 787-9s and 35 787-10s.

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Boeing has boosted 787 Dreamliner production rate to four a month, company says.

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The Bottom Line: The Airbus A350-900 and Boeing 787-9 are very similar aircraft, suited for similar missions. As one would expect, the slightly larger A350-900 has a seat-mile cost advantage, while the 787-9 has an advantage in cost per block hour. These aircraft are competitive, and nearly tie in economic performance.

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Current 787 deliveries have been mostly suspended over the last year because of quality control programs involving microscopic tolerances of fasteners joining fuselage barrels together, and additional issues with electrical systems and windscreens.

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In July 2003, a public naming competition was held for the 7E7, for which out of 500,000 votes cast online the winning title was Dreamliner. Other names included eLiner, Global Cruiser, and Stratoclimber. All Nippon Airways launched the 787 program with an order for 50 aircraft in 2004.

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