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What causes rail buckling?

Because rails are made from steel, they expand as they get hotter, and can start to curve this is known as 'buckling'. Most of the network can operate when track temperatures heat up to 46°C – roughly equivalent to air temperature of around 30°C – but rails have been recorded at temperatures as high as 51°C.



Rail buckling, often referred to as a "sun kink," is primarily caused by extreme thermal expansion in the steel rails during periods of intense heat. Steel expands as it gets hotter, and because modern railway tracks use "Continuously Welded Rail" (CWR)—where miles of track are joined together without gaps—there is no room for the metal to grow lengthwise. When the internal stress caused by this expansion exceeds the ability of the ballast (the rocks) and the "sleepers" (ties) to hold the track in place, the rail suddenly and violently "buckles" or bends to the side to relieve the pressure. Other contributing factors include inadequate ballast support, improperly installed rail anchors, or if the "neutral temperature" (the temperature at which the rail was originally laid and tensioned) was too low for the current climate. In 2026, rail operators use "heat slow orders," requiring trains to travel at reduced speeds when temperatures spike, to prevent the vibrations of a passing train from triggering a buckle in a stressed rail. Rail buckling is a major safety hazard, as it can easily lead to a derailment if a train encounters a kinked section of track at high speed.

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As most track is made up of long pieces of rail that are stretched and welded together, there is much less chance of buckling in very high temperatures because there is reduced compression.

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Rail defects - rail defects can develop in any rail type or rail welds as a result of the rail manufacturing process, cyclical loading, impact from rolling stock, rail wear, and plastic flow. Vertical loading - load forces applied by the wheel tread under normal train operation.

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Equipment failures are increasingly responsible for derailments, and problems with equipment and train tracks accounted for nearly 60% of derailments nationwide last year.

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As of October, the FRA has recorded 742 incident reports for train derailments in 2023. Additionally, railroads reported 59 collisions, 12 fires, and 138 highway-rail-crossing incidents, which could include cars or any other vehicles or people at the crossing site.

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Compared to other popular forms of travel, such as cars, ships, buses, and planes, trains are one of the safest forms of transportation in the United States.

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For example, well-built and maintained ballasted track might not buckle until it registers an increase above the neutral temperature of 50 F to 70 F, and the same track might not pull apart until it experiences a decrease below neutral temperature of 105 F to 130 F, emphasizing the need to correctly set the desired ...

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Train tracks can become hot to touch immediately after a train passes, especially in hot weather conditions. The friction caused by the trains wheels moving along the tracks generates heat, and this heat can be transferred to the tracks.

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Railways. Steel rails expand and tend to buckle in the heat – whatever the climate. According to Network Rail, railways worldwide are designed to operate within a 45C (81F) range, according to the local conditions.

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