What is the most durable luggage material?

Other than aluminum luggage, polycarbonate is the most durable luggage material. Although it's one of the lighter industrial metals, aluminum luggage tends to be heavier than polycarbonate luggage.



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Aluminum is the most durable material for hardside luggage, but it's much heavier than other options and can be pretty expensive. Polycarbonate is the most popular material for hard luggage. It is both lightweight and durable, but it can scratch easily.

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Polycarbonate is more flexible than ABS and has a higher impact resistance. As a result, it makes for a stronger suitcase. ABS suitcases are cheaper than Polycarbonate ones, but they are often heavier and do not last as long.

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The 12 Most Durable Luggage Brands
  1. LEVEL8 Luggage. Credit: LEVEL8. ...
  2. Away. Credit: Away Travel. ...
  3. Pelican. Credit: Pelican. ...
  4. Briggs & Riley. Credit: Briggs & Riley. ...
  5. Eagle Creek. Credit: Eagle Creek. ...
  6. Samsonite. Credit: Samsonite. ...
  7. Delsey. Credit: Delsey. ...
  8. Travelpro. Credit: Travelpro.


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Best Overall Luggage: Samsonite Both hardside and softside styles from the brand have excelled in our tests. We've also been impressed by each of the sizes, including carry-ons, checked bags and underseat luggage.

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Swedish pilot Maria Pettersson prefers “half soft-sided” luggage, which offers a bit more support than the typical soft-sided luggage, but provides more flexibility than hard-sided luggage.

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Does polycarbonate scratch? It does, as do all plastics. But it's more resistant to scratches than other materials used to make hard shell suitcases. In addition, ROAM dyes our polycarbonate shells all the way through the material, so any scratches on your personalized luggage will be less noticeable.

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Bright red, bright green, bright blue, and even bright yellow are good luggage colors. They are striking enough that you can easily spot them on the luggage carousel, but they aren't light enough that they will show all the wear and tear of having been used for several trips.

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Polypropylene is known for its strength, shock resistance & high density of colour pigments to avoid stress whitening. Samsonite succeeded in creating a range of extremely lightweight polypropylene collections, thanks to new revolutionary polypropylene material called Flowlite.

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Hard-shell luggage is the way to go for durability and maneuverability, but soft-shells often pack more easily.

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Soft Versus Hard Shell Hard shell suitcases can crack, which causes them to fall apart more rapidly than soft luggage. To avoid this concern choose a suitcase made from polycarbonate ABS that stands up to the rigors of travel.

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The main drawback is that hard-shell luggage can't be twisted to fit into a small space. Hard-shell suitcases also require a lot of room to store at home, making them less convenient in this sense.

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The Samsonite Omni PC combines scratch-resistant textures with the polycarbonate construction, ensuring your luggage looks as great on the 100th trip as it does on the first.

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If you like to have the ability to access small items on the go, a soft-sided style with exterior pockets might be best. But if you want a suitcase that you can easily wipe off (after that airport latte spill), a hard-sided option is worth considering.

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Our top picks:
  • Best Overall Luggage: Samsonite.
  • Best Value Luggage: American Tourister.
  • Best Carry-On Luggage: Away.
  • Best Luggage for Frequent Flyers: Hartmann.
  • Best Fashion Luggage: Calpak.
  • Best Under-$100 Luggage: Amazon Basics.
  • Best Luggage for Long Trips: L.L.Bean.
  • Best Luggage for International Travel: Briggs & Riley.


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Travelpro Maxlite 5 Softside Carry-On It's no secret that Travelpro is one of the most recommended brands by flight attendants, and this Maxlite 5 softside carry-on is a great example of why.

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Samsonite is known for making some of the lightest luggage available, including the popular Cosmolite range – but it tends to be priced at a premium. Samsonite's more affordable sister brand, American Tourister, also makes quality lightweight luggage, as do other major brands including Antler.

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