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Which material is best for luggage bags?

ABS is the most scratch-resistant suitcase material there is. The material ensures that the suitcase is highly resistant to scratches. An ABS suitcase also regains its shape more quickly after a dent. Most ABS suitcases are lightweight, which gives you more weight for luggage.



Selecting the best material for luggage depends on whether you prioritize durability, weight, or flexibility. For hardside luggage, Polycarbonate is widely considered the gold standard because it is impact-resistant; it is designed to flex under pressure and "pop" back into shape, making it less likely to crack than cheaper ABS plastic. Aluminum is the most durable and secure option, often used by luxury brands like Rimowa, but it is much heavier and prone to denting. For softside luggage, Ballistic Nylon is the top choice for frequent travelers. Originally developed for military flak jackets, this high-denier fabric is exceptionally resistant to abrasions, tears, and water. While Polyester is a more affordable softside alternative, it wears out much faster. In 2026, many travelers opt for polycarbonate for checked bags to protect fragile items from rough handling, while choosing ballistic nylon for carry-ons to take advantage of external pockets and the ability to squeeze the bag into tight overhead bins.

People Also Ask

Aluminum is the most durable material for hardside luggage, but it's much heavier than other options and can be pretty expensive. Polycarbonate is the most popular material for hard luggage. It is both lightweight and durable, but it can scratch easily.

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When comparing polypropylene vs. polycarbonate bags such as the Platinum® Elite Medium Check-In Expandable Hardside Spinner, it's important to remember that while polypropylene is lighter, polycarbonate is the sturdier choice. A polycarbonate suitcase may cost more but will offer more rigid protection.

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Hard-Shell Luggage The most durable, but also the heaviest, is aluminum. Hard-shell luggage often features a 50/50-split opening, allowing you to pack two sides equally and stabilize the contents with an interior strap or a middle divider.

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Polycarbonate is more flexible than ABS and has a higher impact resistance. As a result, it makes for a stronger suitcase. ABS suitcases are cheaper than Polycarbonate ones, but they are often heavier and do not last as long.

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Polypropylene is the second-most durable of the three types of plastic. Although not quite as strong as polycarbonate, it is still temperature and chemical resistant. This type of plastic can handle minor drops, but over time it is at more risk of getting cracked.

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Does polycarbonate scratch? It does, as do all plastics. But it's more resistant to scratches than other materials used to make hard shell suitcases. In addition, ROAM dyes our polycarbonate shells all the way through the material, so any scratches on your personalized luggage will be less noticeable.

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Our top picks:
  • Best Overall Luggage: Samsonite.
  • Best Value Luggage: American Tourister.
  • Best Carry-On Luggage: Away.
  • Best Luggage for Frequent Flyers: Hartmann.
  • Best Fashion Luggage: Calpak.
  • Best Under-$100 Luggage: Amazon Basics.
  • Best Luggage for Long Trips: L.L.Bean.
  • Best Luggage for International Travel: Briggs & Riley.


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Swedish pilot Maria Pettersson prefers “half soft-sided” luggage, which offers a bit more support than the typical soft-sided luggage, but provides more flexibility than hard-sided luggage.

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Bright red, bright green, bright blue, and even bright yellow are good luggage colors. They are striking enough that you can easily spot them on the luggage carousel, but they aren't light enough that they will show all the wear and tear of having been used for several trips.

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Polypropylene is known for its strength, shock resistance & high density of colour pigments to avoid stress whitening. Samsonite succeeded in creating a range of extremely lightweight polypropylene collections, thanks to new revolutionary polypropylene material called Flowlite.

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The Samsonite Omni PC combines scratch-resistant textures with the polycarbonate construction, ensuring your luggage looks as great on the 100th trip as it does on the first.

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Soft Versus Hard Shell Hard shell suitcases can crack, which causes them to fall apart more rapidly than soft luggage. To avoid this concern choose a suitcase made from polycarbonate ABS that stands up to the rigors of travel.

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Polyester and nylon are typically the two lightest choices if you prefer soft-sided suitcases. For hardside suitcases, polycarbonate, ABS, and polypropylene are popular, with polypropylene being the lightest option.

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