How do you transport lithium batteries on a plane?

Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only. With airline approval, passengers may also carry up to two spare larger lithium ion batteries (101–160 Wh) or lithium metal batteries (2-8 grams).



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Methods include: leaving the batteries in their retail packaging, covering battery terminals with tape, using a battery case, using a battery sleeve in a camera bag, or putting them snugly in a plastic bag or protective pouch.

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If you need assistance with screening, you may ask for a Passenger Support Specialist or a Supervisory TSA Officer. Devices containing lithium metal or lithium ion batteries must be carried in carry-on baggage. Most other consumer electronic devices containing batteries are allowed in carry-on and checked baggage.

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Lithium batteries can catch fire
While not all batteries are prohibited in checked luggage, lithium batteries are considered hazardous and should not be packed in checked bags. If a lithium battery overheats and catches fire inside the cargo hold, the fire can quickly spread and become difficult to control.

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Lithium batteries can overheat and ignite under certain conditions, posing a fire hazard on aircraft. These fires can be challenging to extinguish and may cause severe damage to the airplane and its passengers.

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lithium metal and lithium ion/polymer batteries are prohibited in checked baggage—this includes external battery packs. Electronic cigarettes and vaporizers are also prohibited in checked baggage. “Checked baggage” includes bags checked at the gate or planeside.

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Through a process called X-ray absorption, TSA agents are able to identify lithium-ion batteries and remove them for further inspection. When X-rays pass through a piece of luggage, they create an image on the other side. The TSA agent looks at this image and can tell if there are any suspicious items present.

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Spare (uninstalled) lithium metal batteries and lithium ion batteries, electronic cigarettes and vaping devices are prohibited in checked baggage. They must be carried with the passenger in carry-on baggage.

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Quantity limits: None for most batteries — but batteries must be for use by the passenger. Batteries carried for further sale or distribution (vendor samples, etc.) are prohibited. There is a limit of two spare batteries per person for the larger lithium ion batteries described above (101–160 watt hours per battery).

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Damaged, defective or recalled lithium batteries must not be carried in carry-on or checked baggage if they are likely to be a safety concern by overheating or catching on fire. When in doubt, leave it out. Check the FAA's Pack Safe website for the rules on carrying these items and other dangerous goods in baggage.

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Pack all spare lithium batteries in carry on luggage only.
This is so that, in the unlikely event of a fire hazard caused by a short-circuit, the crew of the plane has easy access to the batteries.

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Size limits: Lithium metal (non-rechargeable) batteries are limited to 2 grams of lithium per battery. Lithium ion (rechargeable) batteries are limited to a rating of 100 watt hours (Wh) per battery.

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Through a process called X-ray absorption, TSA agents are able to identify lithium-ion batteries and remove them for further inspection. When X-rays pass through a piece of luggage, they create an image on the other side. The TSA agent looks at this image and can tell if there are any suspicious items present.

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Power Banks and Battery Packs
The airport staff will check to see that your power bank is under 100Wh (watt hours); if it isn't, or is up to 160Wh without prior approval from the airline, it will probably be confiscated. This isn't directly due to any notion that airport scanners damage batteries.

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Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only. Lithium metal (non-rechargeable) batteries are limited to 2 grams of lithium per battery.

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If these devices are packed in checked baggage, they should be turned completely off, protected from accidental activation and packed so they are protected from damage. Spare (uninstalled) lithium metal batteries and lithium ion batteries, electronic cigarettes and vaping devices are prohibited in checked baggage.

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