What are the causes of rail failures?

Most common cause of rail failure is the fatigue fracture which is due to imperfections present in the material or due to crack formation during service. Thus successful performance of rails is based on their resistance to crack initiation and crack propagation.



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Because rails are made from steel, they expand as they get hotter, and can start to curve this is known as 'buckling'. Most of the network can operate when track temperatures heat up to 46°C – roughly equivalent to air temperature of around 30°C – but rails have been recorded at temperatures as high as 51°C.

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Circuits are powered at low voltages (1.5 to 12 V DC). The relays and the power supply are attached to opposite ends of the section to prevent broken rails from electrically isolating part of the track from the circuit. A series resistor limits the current when the track circuit is short-circuited.

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For example, well-built and maintained ballasted track might not buckle until it registers an increase above the neutral temperature of 50 F to 70 F, and the same track might not pull apart until it experiences a decrease below neutral temperature of 105 F to 130 F, emphasizing the need to correctly set the desired ...

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