What happens with lithium batteries on airplanes?

Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only. With airline approval, passengers may also carry up to two spare larger lithium ion batteries (101–160 Wh) or lithium metal batteries (2-8 grams).



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Lithium batteries can overheat and ignite under certain conditions, posing a fire hazard on aircraft. These fires can be challenging to extinguish and may cause severe damage to the airplane and its passengers.

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Lithium batteries can catch fire
While not all batteries are prohibited in checked luggage, lithium batteries are considered hazardous and should not be packed in checked bags. If a lithium battery overheats and catches fire inside the cargo hold, the fire can quickly spread and become difficult to control.

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Methods include: leaving the batteries in their retail packaging, covering battery terminals with tape, using a battery case, using a battery sleeve in a camera bag, or putting them snugly in a plastic bag or protective pouch.

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Damaged, defective or recalled lithium batteries must not be carried in carry-on or checked baggage if they are likely to be a safety concern by overheating or catching on fire.

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Spare (uninstalled) lithium metal batteries and lithium ion batteries, electronic cigarettes and vaping devices are prohibited in checked baggage. They must be carried with the passenger in carry-on baggage.

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Batteries are picked up very vividly by baggage scanner machines used in the airport security process. These scans are diligently assessed by security. This is why laptops are required to be removed from carry-on luggage before the screening unless you have TSA Pre-Check.

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If these devices are packed in checked baggage, they should be turned completely off, protected from accidental activation and packed so they are protected from damage. Spare (uninstalled) lithium metal batteries and lithium ion batteries, electronic cigarettes and vaping devices are prohibited in checked baggage.

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This covers typical dry cell batteries and lithium metal and lithium ion batteries for consumer electronics (AA, AAA, C, D, button cell, camera batteries, laptop batteries, etc.) Spare (uninstalled) lithium metal and lithium ion batteries are always prohibited in checked baggage and must be placed in carry-on.

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For example, flyers often wonder if a 20000mah power bank is allowed on flight. As 20000mah makes for less than 100 watt-hours, it can be carried in cabin luggage.

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Size limits: Lithium metal (non-rechargeable) batteries are limited to 2 grams of lithium per battery. Lithium ion (rechargeable) batteries are limited to a rating of 100 watt hours (Wh) per battery.

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In the United States, it's required to switch your phone to airplane mode. But it's not because the plane will crash if you don't. According to Smarter Travel, by not turning your phone onto airplane mode, your phone will attempt to make connections with the cell towers around it.

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Through a process called X-ray absorption, TSA agents are able to identify lithium-ion batteries and remove them for further inspection. When X-rays pass through a piece of luggage, they create an image on the other side. The TSA agent looks at this image and can tell if there are any suspicious items present.

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Pack all spare lithium batteries in carry on luggage only.
This is so that, in the unlikely event of a fire hazard caused by a short-circuit, the crew of the plane has easy access to the batteries.

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The best practice to extinguish the fire is to use either a halon or water-based fire extinguisher.

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The FAA goes into precise details about taking power banks on planes: any battery that you take on board should not exceed 100Wh. External chargers or power banks are also considered to be a battery, and should not surpass a capacity of 27000mAh, or in other words, 100Wh.

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Lithium-ion (rechargeable) batteries and portable batteries that contain lithium-ion can only be packed in carry-on baggage. They're limited to a rating of 100 watt hours (Wh) per battery. With airline approval, you can bring two larger spare batteries (up to 160 Wh).

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Most likely nothing will happen. Generally at worst if your bag is chosen for inspection and it's found they may throw it out.

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Explosives and flammable items such as fireworks, dynamite, and gasoline can pose an extreme safety risk to passengers and the aeroplane. Weapons and firearms, including guns, replicas, and ammunition, are prohibited in checked luggage to prevent any potential threat to the safety and security of passengers and crew.

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When portable electronic devices powered by lithium batteries are in checked baggage, they must be completely powered off and protected to prevent unintentional activation or damage.

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Is toothpaste considered a liquid by the TSA? Yes, toothpaste must adhere to the 3-1-1 rule for liquids and gels. Toothpaste can be brought through TSA security in your carry-on as long as it is 3.4 ounces (100 milliliters) or less and placed in a 1-quart bag.

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