Why did Boeing 787 fail?

Plane crash investigators found both crashes were caused in large part by an automated flight control system, about which Boeing and its employees have been accused of deceiving and misleading safety regulators; while the FAA has been accused of lax oversight of the program.



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As Boeing examined its 787 production, certain defects came into focus: improperly sized shims that fill tiny gaps between sections of the airplane body, known as the fuselage, and variations on skin flatness in certain sections of the interior of the fuselage.

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The Dreamliner is a successful aircraft, still in production with more than 1600 delivered or on order. The list price for a new Boeing 787-8 is $239 million dollars.

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The latest issue affects a fitting assembly in horizontal stabilizers built by a Boeing facility in Salt Lake City. The fittings come from an external supplier, and each unit is assembled and installed onto stabilizers in Salt Lake, a Boeing source said.

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The 787 was designed to be the first production airliner with the fuselage comprising one-piece composite barrel sections instead of the multiple aluminum sheets and some 50,000 fasteners used on existing aircraft. Boeing selected two new engines to power the 787, the Rolls-Royce Trent 1000 and General Electric GEnx.

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The Boeing 787 is one of the newest planes to come into passenger service. First delivered in 2011, the aircraft has become a favorite for airlines thanks to its extensive range and fuel efficiency. And, for passengers, the travel experience was much better compared to older aircraft.

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On January 17th, 2013, the FAA ordered the entire 787 fleet across all airlines to be grounded, and the NTSB launched an investigation. The culprit was eventually identified as a lithium-ion battery. A cell within the battery was believed to have short-circuited, causing what is known as a thermal runaway.

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Incredibly safe. The 787–8, —9 & —10 are as safe as it's going to get in aviation. The issue with the 787 spacing issues — where gaps are larger than 0.005 inches — is a fatigue and cycles related issue. In normal manufacturing, their are manufacturing tolerances to account for slight differences in part builds.

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The Bottom Line: The Airbus A350-900 and Boeing 787-9 are very similar aircraft, suited for similar missions. As one would expect, the slightly larger A350-900 has a seat-mile cost advantage, while the 787-9 has an advantage in cost per block hour. These aircraft are competitive, and nearly tie in economic performance.

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To combat the sound of jet-blast from the rear of the engine, Boeing, General Electric, and NASA developed serrated edges called chevrons for the back of the nacelle and the engine exhaust nozzle. The chevrons reduce jet blast noise by controlling the way the air mixes after passing through and around the engine.

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The typical lifespan of airliners The composite-driven Boeing 787 Dreamliner is designed for 44,000 flight cycles. These jets can theoretically last several decades with an average of two flight cycles a day. Unlike commercial airliners, fighter jets are unique due to their mission requirements.

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• Because the 787 is pressurized at about 6,000 feet rather than 8,000 feet, you'll breathe easier. More oxygen in your lungs means better sleep, less chance of headache, no difficulty breathing (flying at altitude is like sleeping at a ski resort).

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The 10 runners up include: Keyon Air flight 354 (2019) (318/318 killed) Orbit Air flight 855 (2022) (304/304 killed)

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A report in 2021 revealed that Boeing Dreamliners are among the world's safest planes in terms of accidents. There have been no fatalities or events involving extensive damage during more than a decade of flights using the model.

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The Boeing 787 has similar safety features to the 777, but also features improvements such as a wider and longer aisle space for passengers and smoother engine takeoff capability which can reduce air turbulence and improve safety during takeoffs.

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To start the Boeing 777 vs 787 comparison, we must say that the 787 is a more fuel efficient aircraft than the 777 thanks to its use of composite wings and more aerodynamically efficient design.

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While passengers love the experience in the back, it's also a great place for the pilots to work. A number of features on the aircraft set it apart from other aircraft types. So, even when your working day can be 19 hours long, I'd much rather be doing it in a Dreamliner than any other type.

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Designed for optimized fuel efficiency Boeing states that the Dreamliner's fly-by-wire technology: ... optimizes the shape (or 'camber') of the wing automatically to save the most fuel.

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Boeing 787 Dreamliner is equipped with smooth ride technology, an active gust alleviation system. It mitigates effects of turbulence by adjusting control surfaces in the opposite direction.

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As of September 2023, the 787 program has booked a total of 1,833 orders and made 1,087 deliveries while recording zero fatalities and no hull losses.

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There's a nondescript door located all the way at the back next to the large coach galley. Some might think this leads to a closet or lavatory. Instead, open the door and you'll find a set of stairs leading up to the crew rest.

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The Boeing 787 8 Dreamliner is a mid-size, twin-engine, wide-body jet developed by the Boeing company. The decision to develop such a plane was brought about by the need for a replacement for the aging Boeing 767 which was experiencing falling sales, due to stiff competition from the Airbus A330-200.

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